Hexagonal boron nitride provides chemical resistance and reduces corrosion
Challenge
In the processing of metals, glass, plastics, and other materials, molding and casting tools such as sprue channels, distributors, molds, and metering systems are constantly exposed to chemical and thermal stresses. Materials such as graphite, oxide ceramics, and metallic alloys each have their place and have proven themselves in numerous applications. However, in particularly reactive or thermally extreme environments, they sometimes reach their physical or chemical limits.
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Consequence
The combination of shorter component lifespans and increasing quality fluctuations leads to lower overall process reliability. At the same time, cleaning and maintenance costs rise because equipment must be repaired more frequently. These factors increase the risk of unplanned equipment downtime, which in turn directly contributes to higher production costs and reduced overall process efficiency.
THE HENZE SOLUTION
Boron nitride components and coatings offer exceptionally high chemical resistance. This property profile is complemented by oxidation stability at high temperatures, ensuring that boron nitride remains reliable even under demanding thermal conditions.
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Frequently Asked Questions
What is boron nitride?
Boron nitride is a high-temperature-resistant industrial ceramic. It is a true all-rounder and is characterized by a unique combination of properties: It offers good anti-seizing and lubricating properties, excellent thermal conductivity, low thermal expansion, and outstanding electrical insulation properties. In addition, the material is highly resistant to thermal shock.
What is boron nitride used for?
Due to its versatile properties, boron nitride is used in numerous high-temperature applications and a wide variety of industries. Typical applications include sintering, powder metallurgy, and metal casting, where it serves as a release agent and protects against carburization. It is used in high-temperature furnace construction, aluminum extrusion, welding and laser processing, as well as in the production of thermally conductive plastics. Boron nitride has even proven itself under the extreme conditions of space, for example for electrical insulation in plasma thrusters for satellites.
In what forms does boron nitride come?
- HeBoSint® (components): Sintered precision components that are easy to machine, capable of withstanding extremely high thermal loads, and electrically insulating.
- HeBoCoat® (Coatings): Liquid coatings (water- or solvent-based) that ensure optimal release and lubrication properties on surfaces.
- HeBoFill® (powder): Versatile powders that, among other things, improve the thermal conductivity of plastics when used as fillers.
- HeBoLub® (lubricant additive): A dispersion of highly concentrated, fine boron nitride particles in oil that effectively minimizes friction and wear.
Is boron nitride an alternative to PTFE or PFAS?
Yes, absolutely. If you want to prepare early for a potential PFAS ban and are looking for a PTFE alternative, boron nitride is the ideal solution. It is physiologically safe, highly compatible with plastics and seals, and retains its lubricating properties even under the most extreme conditions.
Can boron nitride be used in the food industry?
Yes, we offer specialized products for sensitive applications. Our HeBoFill® LL-SP 010 and HeBoFill® LL-SP 050 powders are NSF-certified (Category HX-1). They are approved for use in lubricants where incidental food contact may occur, making their use in and around food processing facilities both safe and feasible.
Where are the boron nitride products manufactured?
We manufacture our boron nitride products directly at our facility in Lauben in the Allgäu region (southern Bavaria)—genuine “Made in Germany.” We place great emphasis on sustainability: for example, thanks to a sophisticated energy recovery system, we are able to produce boron nitride sintered bodies using renewable energy.