Hexagonal boron nitride combines superior electrical insulation with excellent thermal conductivity

herausforderung

Challenge

Rising power densities, increasingly compact designs, and higher process temperatures are significantly raising the bar for efficient thermal management across virtually all industrial sectors. Whether it’s thermal management in electric mobility, thermally conductive insulation systems in power electronics, or targeted heat dissipation in high-temperature processes, a material’s thermal conductivity is increasingly becoming a key economic factor in decision-making.

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Consequence

High-power components are prone to heat buildup, which significantly reduces system efficiency and limits the maximum achievable power density. The resulting thermal stress leads to premature aging of the components and necessitates increased cooling requirements. To ensure operational reliability, systems often have to be oversized. This significantly increases total cost of ownership.

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THE HENZE SOLUTION

Boron nitride is used in numerous applications—both as a component and as a functional filler. As a component, it serves, among other things, as an electrical insulating material in high-temperature furnaces, for example in heater supports or insulating sleeves, as well as a substrate for printed circuit boards. As a filler, boron nitride increases the thermal conductivity of plastics without compromising their electrical insulation. Furthermore, it is used in a wide variety of matrix systems such as thermal interface compounds, potting compounds, adhesives, adhesive tapes, thermal interface materials (TIM), and other filled formulations. The use of boron nitride as a sintering aid in sintering processes illustrates the versatility of its applications.
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    Frequently Asked Questions

    Boron nitride is a high-temperature-resistant industrial ceramic. It is a true all-rounder and is characterized by a unique combination of properties: It offers good anti-seizing and lubricating properties, excellent thermal conductivity, low thermal expansion, and outstanding electrical insulation properties. In addition, the material is highly resistant to thermal shock.

    Due to its versatile properties, boron nitride is used in numerous high-temperature applications and a wide variety of industries. Typical applications include sintering, powder metallurgy, and metal casting, where it serves as a release agent and protects against carburization. It is used in high-temperature furnace construction, aluminum extrusion, welding and laser processing, as well as in the production of thermally conductive plastics. Boron nitride has even proven itself under the extreme conditions of space, for example for electrical insulation in plasma thrusters for satellites.

    Depending on your requirements and application, we offer boron nitride in four different, customized product families:
    • HeBoSint® (components): Sintered precision components that are easy to machine, capable of withstanding extremely high thermal loads, and electrically insulating.
    • HeBoCoat® (Coatings): Liquid coatings (water- or solvent-based) that ensure optimal release and lubrication properties on surfaces.
    • HeBoFill® (powder): Versatile powders that, among other things, improve the thermal conductivity of plastics when used as fillers.
    • HeBoLub® (lubricant additive): A dispersion of highly concentrated, fine boron nitride particles in oil that effectively minimizes friction and wear.

    Yes, absolutely. If you want to prepare early for a potential PFAS ban and are looking for a PTFE alternative, boron nitride is the ideal solution. It is physiologically safe, highly compatible with plastics and seals, and retains its lubricating properties even under the most extreme conditions.

    Yes, we offer specialized products for sensitive applications. Our HeBoFill® LL-SP 010 and HeBoFill® LL-SP 050 powders are NSF-certified (Category HX-1). They are approved for use in lubricants where incidental food contact may occur, making their use in and around food processing facilities both safe and feasible.

    We manufacture our boron nitride products directly at our facility in Lauben in the Allgäu region (southern Bavaria)—genuine “Made in Germany.” We place great emphasis on sustainability: for example, thanks to a sophisticated energy recovery system, we are able to produce boron nitride sintered bodies using renewable energy.

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